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    α-蒎烯精油缓释型水性丙烯酸多功能环保涂料

    Multifunctional eco-friendly water-based acrylic coatings with sustained-release of α-pinene essential oil

    • 摘要:
      目的 随着环保与健康意识的增强,开发多功能环保涂料以改善室内环境质量并满足健康养生需求,已成为涂料行业实现增值与创新的重要研究方向。传统水性丙烯酸涂料虽具备一定的环保特性,但在功能拓展上仍存在显著不足。α-蒎烯虽具备植物精气释放潜力,但其过度挥发性限制了其应用效果,且现有缓释技术难以有效提升其长效性。鉴于此,本研究采用微胶囊包埋技术,以海藻酸钠和TiO2为壁材制备α-蒎烯微胶囊,旨在拓展水性丙烯酸涂料的功能,开发出具有改善室内环境质量的多功能环保涂料。
      方法 采用Pickering乳液模板法与界面聚合法,以海藻酸钠和TiO2作为微胶囊壁材,α-蒎烯作为芯材,制备α-蒎烯微胶囊,并将其引入水性丙烯酸涂料中,开发一种兼具植物精气缓释和光催化特性的新型环保涂料,采用SEM、FTIR、光电分析仪等,系统地表征微胶囊及其改性涂料的各项性能和精油缓释效果。
      结果 (1)本研究制备的α-蒎烯微胶囊结构稳定,分散性佳,同时展现出卓越的缓释性能;在静置8 d后其精油保留率高达84.5%,相比于α-蒎烯的15.5%,α-蒎烯微胶囊有效延长了释放周期。(2)微胶囊掺杂量6%的涂膜在拉伸强度和韧性方面表现出色,能够满足多样化的应用需求;8%掺杂量时改性涂料疏水性更优;α-蒎烯微胶囊掺杂使涂料黏度最大提高到89.85 mPa·s,且其流平性良好;涂膜从透明逐渐变为半透明,既起到防护作用,又能保留木材天然纹理;当掺杂量为10%时,涂膜的紫外吸光度提升了约6.1%,板材的耐光老化性能得到一定程度改善。(3)α-蒎烯微胶囊及其改性涂料均具备稳定的光催化性能,改性涂料在光照条件下最大光电流达到2.5 μA/cm2,且具备良好的催化活性,可以提升室内空气质量。(4)改性涂料形成的漆膜呈哑光效果,表面硬度高,且对松木、白橡木和刨花板等常见基材均有良好的适应性;不同基材对漆膜的其他表面性能影响较小,因此该涂料在室内装饰和家具涂饰领域具有广阔的应用前景。
      结论 本研究聚焦于微胶囊制备及改性涂料开发,有效解决了α-蒎烯过度挥发和传统涂料功能单一的问题。通过集成缓释植物精气和光催化净化空气等功能,显著提升了涂料的综合性能,使其在改善室内环境、提升健康水平方面展现出优势。

       

      Abstract:
      Objective With the enhancement of environmental protection and health awareness, the development of multifunctional eco-friendly coatings to improve indoor environmental quality and meet health-preserving needs has become a key direction for value-added innovation in the coating industry. Although traditional waterborne acrylic coatings offer environmental advantages, they exhibited significant limitations in functional expansion. While α-pinene had the potential to release plant essential oils, its excessive volatility restricted application efficacy, and existing slow-release technologies struggle to effectively enhance its long-acting performance. In response, this study employed microencapsulation technology to prepare α-pinene microcapsules using sodium alginate and TiO2 as wall materials, aiming to expand the functionality of waterborne acrylic coatings and develop multifunctional eco-friendly coatings for improving indoor environmental quality.
      Method The Pickering emulsion templating method and interfacial polymerization were used to prepare α-pinene microcapsules with sodium alginate and TiO2 as wall materials and α-pinene as the core material. These microcapsules were incorporated into waterborne acrylic coatings to develop a new type of eco-friendly coating with both plant essential oil slow-release and photocatalytic properties. SEM, FTIR, photoelectric analyzers, and other techniques were systematically applied to characterize the properties of microcapsules and modified coatings, as well as the slow-release effect of essential oils.
      Result (1) The prepared α-pinene microcapsules exhibited stable structure, good dispersibility, and excellent slow-release performance. The essential oil retention rate reached as high as 84.5% after 8 d of static storage, which was significantly higher than that of α-pinene (15.5%). This indicated that the α-pinene microcapsules effectively extended the release cycle. (2) Coatings with 6% microcapsule doping showed superior tensile strength and toughness, meeting diverse application requirements. 8% doping improved the hydrophobicity of modified paint films. The doping of α-pinene microcapsules increased coating viscosity to a maximum of 89.85 mPa·s with good leveling properties, and the paint film transitioned from transparent to translucent, preserving the natural texture of wood while providing protection. The ultraviolet absorbance of 10% doped paint film increased by approximately 6.1%, enhancing light aging resistance of the panel to some extent. (3) Both α-pinene microcapsules and modified coatings demonstrated stable photocatalytic performance. The modified coating achieved a maximum photocurrent of 2.5 μA/cm2 under light irradiation, with good catalytic activity, capable of improving indoor air quality. (4) The modified coating films exhibited a matte finish, high surface hardness, and strong substrate adaptability, suitable for common substrates such as pine, white oak, and particleboard. Different substrates had minimal impact on other surface properties of paint film, indicating broad application prospects in indoor decoration and furniture coating fields.
      Conclusion This study focuses on microcapsule preparation and modified coating development, effectively addressing the issues of excessive α-pinene volatility and single-functionality of traditional coatings. It achieves multifunctional integration of coatings, including slow-release of plant essential oils and photocatalytic air purification, significantly enhancing comprehensive coating performance. The developed coatings demonstrate advantages in improving indoor environments and promoting health.

       

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