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    面向家具工程设计的搁板蠕变变形预测模型

    A creep deformation prediction model for shelf boards in furniture engineering design

    • 摘要:
      目的 为提升实木家具搁板的长期使用安全性与设计可靠性,以黑胡桃木(Juglans nigra)直拼板为研究对象,探究其在长期载荷下的蠕变行为,构建适用于搁板耐久性设计与变形预测的蠕变本构模型及性能预测方法。
      方法 通过为期42天的三点弯曲蠕变试验,研究材料在2%fm、6%fm和10%fmfm为平均抗弯强度)应力水平下的黏弹性行为;采用非线性拟合方法,对比评估幂律模型、标准线性固体模型与Burgers模型的拟合优度;基于参数演化分析,建立考虑应力影响的广义蠕变本构方程,并提出一套基于长期变形控制阈值的实木搁板结构参数优化设计方法。
      结果 (1)Burgers模型为最优本构模型(R2 > 0.992,RMSE为1.88 × 10−6 ~ 7.71 × 10−6),可完整表征瞬时弹性、延迟弹性与稳态黏性流动。(2)模型参数呈现显著应力相关性:延迟弹性模量随应力呈指数增长,弛豫时间呈幂律衰减,材料行为由低应力下的准线性蠕变向高应力下的非线性蠕变过渡;所构建的广义本构模型可准确预测2%fm ~ 10%fm应力范围内的长期变形。(3)基于该模型开发的参数优化方法,可根据目标使用年限与许用变形量,为家具搁板提供确定关键尺寸(如厚度、跨度)的科学方案,实现性能导向的精准设计。
      结论 本研究建立了从材料蠕变参数到家具构件设计参数的映射方法,所提出的模型与优化方法为实木家具搁板的耐久性设计与安全评估提供了理论工具,有助于推动家具工程设计从经验模式向预测性能模式的转变。

       

      Abstract:
      Objective To enhance the long-term service safety and design reliability of solid wood furniture shelves, this study investigates the creep behavior of black walnut (Juglans nigra) edge-glued boards under sustained loading and develops a creep constitutive model and performance prediction methodology suitable for shelf durability design and deformation forecasting.
      Method We conducted a 42-day three-point bending creep test to examine the viscoelastic response of the material under characteristic stress levels of 2%fm, 6%fm, and 10%fm (fm is the average modulus of rupture). Using nonlinear fitting, we comparatively evaluated the goodness-of-fit of the power-law model, the standard linear solid model, and the Burgers model. Based on parameter evolution analysis, we established a generalized creep constitutive equation that accounts for stress dependence and proposed an optimized structural parameter design method for solid wood shelves grounded in long-term deformation control thresholds.
      Result (1) The Burgers model emerged as the optimal constitutive model (R2 > 0.992; RMSE ranging from 1.88 × 10−6 to 7.71 × 10−6), effectively capturing instantaneous elasticity, delayed elasticity, and steady-state viscous flow. (2) Model parameters exhibited pronounced stress dependence: the delayed elastic modulus increased exponentially with stress, while the relaxation time decayed following a power law, indicating a transition from quasi-linear creep at low stress to nonlinear creep at high stress. The proposed generalized constitutive model accurately predicted long-term deformation across the stress range of 2%fm to 10%fm. (3) The parameter optimization method derived from this model enables scientific determination of critical dimensions-such as thickness and span-for furniture shelves based on target service life and allowable deformation, thereby facilitating performance-driven precision design.
      Conclusion This study establishes a mapping framework from material-level creep parameters to component-level design parameters. The proposed model and optimization methodology offer theoretical tools for the durability design and safety assessment of solid wood furniture shelves, supporting a paradigm shift in furniture engineering from empirical practices toward predictive performance-based design.

       

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