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    活化木质素增强竹纤维制备竹基生物塑料及其性能

    Preparation and properties of bamboo fibers-based bioplastics reinforced with activated lignin

    • 摘要:
      目的 石油基不可降解塑料的广泛使用造成严重的环境问题和人体健康威胁,开发绿色可持续的替代材料成为研究热点。快速生长且生态友好的竹材作为可持续资源具有巨大潜力,但其本身缺乏热塑性/热固性树脂所具有的热或化学作用下的自黏合能力与可塑性,现有改性方法还存在化学试剂有毒、材料耐水性不足等缺陷。本研究旨在开发一种竹基塑料的绿色制备策略,实现竹材纤维素、半纤维素、木质素组分的高值化利用,制备兼具优异力学性能、环境稳定性与生物降解性的竹基塑料,为石油基塑料提供高效可持续的环保替代方案。
      方法 本研究借鉴树木天然木质化的强化机制,采用脱木质素改性、高碘酸钠定向氧化、活化木质素交联重构三步协同作用结合热压工艺成型;通过SEM、FTIR、XPS、XRD、NMR 等表征材料结构与化学组成,依据国标测试力学、耐水等性能,采用土壤掩埋法与GaBi软件分别评估生物降解性及全生命周期环境影响。
      结果 (1)脱木质素-氧化处理后竹粉醛含量最高达 6.67 mmol/g,纤维素结晶结构破坏,反应活性显著提升;活化木质素与氧化竹粉形成稳定氢键和共价键交联网络;(2)活化木质素添加量为30%时,竹基塑料综合性能最优:拉伸强度85.44 MPa、断裂拉伸率18%、邵氏D硬度84,24 h吸水率 < 5%,湿拉伸强度仍达73 MPa,耐水性显著改善;(3)200 ~ 365 nm波段紫外线屏蔽率99%,热降解峰值温度较纯氧化竹粉基材料提高70.5 ℃;土壤掩埋6个月基本降解,全生命周期测试中环境指标显著优于传统石油基塑料。
      结论 该策略有效解决了天然竹材塑性差的问题,实现了竹材组分的高值化利用,其制备工艺绿色可控、易于规模化。所制材料兼具良好机械性能、环境稳定性与生物降解性,在包装与日常用品等领域展现出一定的应用前景,为生物质资源高效转化及绿色低碳材料体系构建提供新思路。

       

      Abstract:
      Objective The widespread use of petroleum-based non-degradable plastics poses severe environmental issues and threats to human health, making the development of green, sustainable alternative materials a research priority. Bamboo, a rapidly growing and ecologically friendly material, holds significant potential as a sustainable resource. However, it inherently lacks the thermotropic or reactive self-adhesive properties and plasticity characteristic of thermoplastic/thermosetting resins. Existing modification methods suffer from drawbacks such as toxic chemical reagents and insufficient water resistance. This study aims to develop a novel green strategy for preparing bamboo-based plastics, achieving high-value utilization of bamboo components—cellulose, hemicellulose, and lignin—to produce bamboo-based plastics with excellent mechanical properties, environmental stability, and biodegradability. This provides an efficient, sustainable, and eco-friendly alternative to petroleum-based plastics.
      Method This study draws upon the natural lignification mechanism of trees, employing a three-step synergistic process: delignification modification, sodium periodate-directed oxidation, and cross-linked reconstruction of activated lignin, followed by hot-pressing molding. The material structure and chemical composition were characterized via SEM, FTIR, XPS, XRD, and NMR. Mechanical and water resistance properties were tested according to national standards. Biodegradability and full-life-cycle environmental impacts were assessed using soil burial testing and GaBi software, respectively.
      Result (1) After delignification and oxidation, bamboo powder exhibited maximum aldehyde content of 6.67 mmol/g, with disrupted cellulose crystalline structure and significantly enhanced reactivity; activated lignin formed stable hydrogen bond-covalent bond crosslinking networks with oxidized bamboo powder; (2) At 30% activated lignin content, AL-DAF bamboo-based plastic exhibited optimal comprehensive properties: tensile strength 85.44 MPa, elongation at break 18%, Shore D hardness 84, 24 hour water absorption < 5%, and wet tensile strength still reaching 73 MPa, with significantly improved water resistance; (3) 99% UV shielding efficiency in the 200–365 nm band; thermal degradation peak temperature increased by 70.5 °C compared to pure oxidized bamboo powder-based materials; nearly complete degradation after 6 months of soil burial; environmental metrics significantly outperformed traditional petroleum-based plastics in the full life-cycle testing.
      Conclusion This strategy effectively addresses the poor plasticity of natural bamboo, achieves high-value utilization of bamboo components, and employs a green, controllable, and easily scalable fabrication process. The resulting material combines excellent mechanical properties, environmental stability, and biodegradability, offering broad application prospects in packaging, daily necessities, and other fields. It demonstrates promising application prospects in fields such as packaging and daily necessities, providing novel insights for the efficient conversion of biomass resources and the development of green, low-carbon material systems.

       

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