高级检索

    基于纤维拔出研究木材胶合界面的断裂行为

    Fracture behavior of wood bonding interface based on fiber pull-out test

    • 摘要:
        目的  借鉴复合材料中纤维拔出方法探究木材/酚醛树脂(PF)胶合试件真实的界面剪切强度,分析拔出木条的断裂形貌和细胞壁层的破坏模式,为揭示木材胶合界面的断裂机理提供理论支撑。
        方法  根据前期试验条件探索,分别制备得到两种类型木材胶合试件:早材木条/PF树脂和早–晚材木条/PF树脂。利用万能力学试验机和超景深三维显微镜测得的数据计算出平均界面剪切强度,采用傅里叶变换红外光谱(FTIR)、扫描电镜(SEM)、原子力显微镜(AFM)表征手段分析界面相内聚合物分子间作用形式、拔出木条的宏观断裂形貌、微观尺度细胞壁层破坏模式以及裂纹的萌生与扩散。
        结果  载荷–位移曲线表明:拔出过程中木条/PF树脂界面相均发生脆性断裂,早材木条/PF树脂的界面剪切强度为(1.23 ± 0.12)MPa,而早–晚材/木条/PF树脂的界面剪切强度为(3.66 ± 0.11) MPa,约为早材木条的3倍。FTIR分析得出:木材与PF树脂聚合物分子间被证实发生化学交联反应,增强界面相黏结性能。SEM结果显示:拔出后埋入顶端早材木条试样的断裂类型为剪切破坏,而埋入底端早材木条的断裂类型为拉伸–剪切破坏共存;拔出后早–晚材木条试样的断裂类型以碎片化拉伸破坏为主。AFM图像表明:拔出后早材木条试样以跨壁层破坏为主,起始裂纹发生在厚度变化较大的相邻管胞壁的S2层,随后沿着S1/S2界面扩展;拔出后早–晚材木条试样晚材细胞S2层起始裂纹同时沿着CML/S1和S1/S2界面扩展;此外,交叉场区域容易发生应力集中,外部拉力载荷使得射线细胞发生剥离或整体脱落。
        结论  PF树脂在早材和晚材中渗透差异导致两种类型胶合界面的剪切强度差异,早材木条和早–晚材木条自身结构和性能的差异性是造成拔出后界面断裂形貌差异的主要原因。

       

      Abstract:
        Objective  The true interfacial shear strength of the wood/phenolic resin (PF) bonding interface was investigated via the fiber pull-out method in composite materials, and the fracture morphology of wood strips and the failure mode of cell wall layers after pulling out were analyzed to provide theoretical support for revealing the fracture mechanism of wood bonding interface.
        Method  Two types of earlywood and latewood strips/PF resin bonding specimens were prepared, respectively, according to the preliminary exploration of test conditions. The average interfacial shear strength was calculated by the data collected from a universal mechanical testing machine and measured by the three-dimensional ultra-depth of field microscope. Fourier transform infrared spectroscopy (FTIR) was used to analyze the intermolecular interaction of polymer in the bonding interface. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were applied to acquire the macroscopic differences in fracture morphology of two types of wood strips after pulling out, the microscopic failure mode of cell wall layers, as well as the initiation and diffusion of cracks.
        Result  The load-displacement curves of the pull-out test showed that brittle fracture occurred within the wood/PF bonding interface. The interfacial shear strength of earlywood/PF resin was (1.23 ± 0.12) MPa, and that of early-latewood/PF resin was (3.66 ± 0.11) MPa, about three times of earlywood/PF resin. FTIR analysis showed that the chemical cross-linking reaction between wood and PF resin polymer molecules was confirmed to enhance the bonding interface property. SEM results showed that the fracture type of the earlywood sample on the top of the embedment was shear failure, while that was combined tension and shear on the bottom of the embedment. The fracture type of the early-latewood sample was mainly splintering tension failure. AFM images showed that the failure of the earlywood strip was the intrawall failure. The initial crack occurred in the S2 layer of the adjacent tracheid wall with a significant thickness variation and then propagated along the S1/S2 interface. The initial crack in the S2 layer of latewood cells of the early-latewood sample simultaneously expanded along the CML/S1 and S1/S2 interfaces. In addition, stress concentration was prone to be in the cross-field region, and the external tension load made the ray cells peel off or fall off as a whole.
        Conclusion  The difference of PF resin penetration in earlywood and latewood leads to the shear strength difference between the two types of bonding interface. The difference in structure and performance between earlywood and early-late wood is the main reason for the difference in fracture morphology at the interface after pulling out.

       

    /

    返回文章
    返回