Bending performance of laminated bamboo sandwich panels with different lattice configurations
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摘要:目的
针对集成竹利用效率不高,使用形式较为单一的问题,探索其轻质、高效特性的先进结构形式,这对推动竹材在工程领域的应用方面具有重要意义。本研究旨在探究不同构型格栅芯体对集成竹格栅夹芯板弯曲性能的影响,选出不同格栅构型中抗弯性能最优的结构,为其在实际工程的应用提供理论依据。
方法以集成竹为原材料,通过嵌锁法分别设计加工3种具有不同构型(三角形格栅、方形格栅和Kagome形格栅)的集成竹格栅夹芯板。对不同格栅芯体的集成竹格栅夹芯板进行四点弯曲试验,探讨夹芯板结构的受弯性能,分析夹芯板结构在受弯荷载下的破坏机理、跨中挠度、抗弯刚度和极限承载力的变化规律,并对3种不同芯体集成竹格栅夹芯板结构的比强度和比刚度进行对比。同时,采用有限元方法建立集成竹格栅夹芯板四点弯曲试验模型,并进行数值模拟分析。
结果3种不同构型格栅芯体的集成竹格栅夹芯板结构在受弯加载过程中均表现为剪切破坏。三角形集成竹格栅夹芯板的承载能力最好,三角形和Kagome形格栅极限承载力分别为38.7 和27.5 kN,较极限承载力22.5 kN的方形格栅增加了71.9%和22.2%;同时三角形集成竹格栅夹芯板的比强度为133.5 kN·m/kg,较方形(94.6 kN·m/kg)和Kagome形(96.7 kN·m/kg)分别提高了41.2%和38.1%。有限元模型的模拟结果与试验结果较一致,能有效预测集成竹格栅夹芯板的弯曲性能。
结论3种格栅构型中三角形集成竹夹芯板弯曲性能最优,能够更好地发挥集成竹轻质高强的性能优势。研究结果可为竹材在工程领域的应用提供一种高效的结构形式及理论依据。
Abstract:ObjectiveIntegrated bamboo has low utilization efficiency and is used in a rather limited variety of forms in engineering applications. So exploring advanced structural forms that integrate the lightweight and high-efficiency characteristics of bamboo is of great significance in promoting the application of bamboo in the field of engineering. This study aims to investigate the impact of different lattice configurations on bending performance of laminated bamboo sandwich panels, select the structure with the best bending resistance among various lattice configurations, and provide a theoretical basis for its application in practical engineering.
MethodThree kinds of laminated bamboo sandwich panels with different lattice cores, namely triangular lattice, square lattice and Kagome lattice, were designed and processed with laminated bamboo as raw material by interlocking method in this study. A four-point bending test was carried out on laminated bamboo sandwich panels with different lattice cores, and the bending performance of sandwich panels was discussed. The failure mechanism of sandwich panels under bending load, as well as the variation law of mid-span deflection, bending stiffness and ultimate bearing capacity, were analyzed, and the specific strength and specific stiffness of laminated bamboo sandwich panels with three different core layers were compared. At the same time, a four-point bending test model of laminated bamboo sandwich panels was established by finite element method, and numerical simulation was carried out.
ResultThree kinds of sandwich panels with different lattice cores all showed shear failure during the bending loading, among which the triangular lattice sandwich panel had the best bearing capacity. Compared with square lattice sandwich panel with ultimate bearing capacity of 22.5 kN, the ultimate bearing capacity of sandwich panels with triangular lattice and Kagome lattice was 38.7 and 27.5 kN, increased by 71.9% and 22.2%, respectively. The specific strength of laminated bamboo sandwich panel with triangular lattice was 133.5 kN·m/kg, which was 41.2% and 38.1% higher than that of square lattice and Kagome lattice with specific strength of 94.6 and 96.7 kN·m/kg, respectively. The finite element model was in good agreement with the test results, which can effectively predict bending performance of laminated bamboo sandwich panels.
ConclusionAmong three kinds of lattice cores, the laminated bamboo triangular lattice sandwich panel has the best bending performance, which can better present the lightweight and high-strength advantages of laminated bamboo. The research results can provide an effective structural form and theoretical basis for the application of bamboo in the engineering field.
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表 1 集成竹的密度和主要力学性能
Table 1 Density and main mechanical properties of laminated bamboo
材料 密度/(g·cm−3) 顺纹抗拉强度/MPa 顺纹抗压强度/MPa 顺纹剪切强度/MPa 集成竹 0.64 ± 0.02 114.5 ± 6.7 59.7 ± 4.0 18.9 ± 1.1 变异系数/% 2.5 5.8 6.7 6.0 表 2 集成竹格栅夹芯板结构的几何参数
Table 2 Geometric parameters of laminated bamboo sandwich panel
试件构型 试件数量 夹芯板 竹板厚度/mm 芯体厚度/mm 面层厚度/mm 长格栅数量 短格栅数量 长度/mm 宽度/mm 厚度/mm 三角形格栅 3 1 200 384 64 8 48 8 5 方形格栅 3 1 200 384 64 8 48 8 5 15 Kagome形格栅 3 1 200 384 64 8 48 8 4 表 3 集成竹材料参数
Table 3 Material parameters of laminated bamboo
弹性模量/MPa 泊松比 剪切模量/MPa E11 E22 E33 μ12 μ13 μ23 G12 G13 G23 9 200 920 460 0.36 0.30 0.29 690 552 158 注:1、2、3分别表示试件跨度方向、试件截面宽度方向、试件截面高度方向。数据引自参考文献[19]。 表 4 极限荷载、跨中最大位移以及应变的试验和有限元模拟结果对比
Table 4 Comparison of experimental and finite element simulation results for ultimate load, maximum displacement at midspan and strain
试件构型 试验值 模拟值 相对误差/% Pu/kN Δu/mm εc × 106 εt × 106 Pu/kN Δu/mm εc × 106 εt × 106 Pu Δu εc εt 三角形格栅 38.7 25.1 −5 693.8 4 424.9 38.5 25.2 −5 865.7 4 235.3 0.5 0.4 −3.0 4.3 方形格栅 22.5 14.7 −2 575.8 2 580.3 23.5 15.3 −2 558.2 2 549.8 4.4 4.0 −0.7 1.2 Kagome形格栅 27.5 16.8 −3 142.4 3 124.5 27.0 17.0 −3 049.4 3 004.5 1.9 1.0 −3.0 3.8 注:试验值为同组试件弯曲试验下的平均值;Pu为极限荷载,Δu为跨中最大位移,εc为压应变,εt为拉应变。 表 5 集成竹格栅夹芯板刚度、强度性能
Table 5 Stiffness and strength properties of laminated bamboo sandwich panel
试件构型 相对密度/(g·cm−3) 抗弯刚度/(kN·m2) 抗弯强度/MPa 比刚度 × 103/(kN·m5·kg−1) 比强度/(kN·m·kg−1) 三角形格栅 0.30 45.7 ± 0.2 40.7 149.9 ± 5.0 133.5 方形格栅 0.26 40.6 ± 0.1 24.4 157.5 ± 2.1 94.6 Kagome形格栅 0.29 43.1 ± 0.2 28.5 146.1 ± 5.1 96.7 注:比刚度为结构的抗弯刚度与其相对密度的比值,比强度为结构的抗弯强度与其相对密度的比值。 -
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