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    竹材非对称性弯曲行为对弯曲构件性能的影响

    Influence of asymmetric bending behavior of bamboo on performance of curved components

    • 摘要:
      目的 竹材因其自身结构差异(如非对称性弯曲行为),在相同工艺条件下制备的弯曲构件品质不稳定。本研究旨在探索不同部位竹条在不同弯曲模式下的成型规律,以提高竹条弯曲构件制备的可控性,并为其工艺优化提供科学依据。
      方法 采用一体式弯曲成型工艺,研究竹青侧受压(Type Ⅰ)和竹黄侧受压(Type Ⅱ)两种弯曲模式下,竹秆不同部位(基部、中部、梢部)竹条的弯曲性能以及弯曲构件的弯曲合格率、最小弯曲半径范围和弯曲稳定性。
      结果 竹秆中部竹条的纤维体积分数最高,基部次之,梢部最低,且竹条的弯曲性能与纤维体积分数呈正相关。在相同部位,Type Ⅰ模式下竹条的弯曲强度和模量高于Type Ⅱ模式,但Type Ⅱ模式下竹条的弯曲韧性更高。Type Ⅱ模式更易于成功制备弯曲构件,并可实现更小的弯曲半径。相比基部与梢部,中部竹条制备的弯曲构件的弯曲合格率更高,中部竹条在Type Ⅱ模式下的最小弯曲半径(R)范围为30 mm < R ≤ 60 mm。弯曲构件的弯曲稳定性与竹条的纤维体积分数呈负相关,具有最高纤维体积分数的中部竹条弯曲构件回弹角最大。
      结论 竹秆不同部位的竹条在径向弯曲载荷作用下表现出显著的非对称性弯曲行为。在制备竹条弯曲构件时,可根据所需弯曲程度选择合适的竹秆部位和弯曲模式。使用中部竹条并采用Type Ⅱ模式,能够有效提高弯曲构件的合格率和性能稳定性,尤其适用于制备弯曲程度较高的构件。

       

      Abstract:
      Objective The quality of curved components produced under identical process conditions exhibits instability due to the structural heterogeneity of bamboo, such as its asymmetric bending behavior. This study aimed to explore the forming regulations of bamboo strips derived from different parts of bamboo culms under varied bending modes, aiming to enhance the controllability of producing bamboo strip curved components and to provide a scientific foundation for process optimization.
      Method A one-piece bending forming process was employed to fabricate curved components. The bending properties of bamboo strips from different parts of bamboo culms were investigated under two bending modes, namely compression on bamboo outer layer (Type Ⅰ) and compression on bamboo inner layer (Type Ⅱ). Additionally, the bending pass rate, minimum bending radius range, and bending stability of curved components were also examined.
      Result The fiber volume fraction of bamboo strips was the highest in the middle part, followed by the root part, and the lowest in top part. Additionally, there was a positive correlation between bending properties of bamboo strips and their fiber volume fraction. For the same parts of bamboo culms, the bending strength and modulus of bamboo strips were higher under Type Ⅰ mode compared with those under Type Ⅱ mode, while bamboo strips under Type Ⅱ mode exhibited higher bending toughness. Bamboo strip curved components were more likely to be successfully bent and shaped when compressed under Type Ⅱ mode rather than Type Ⅰ mode, resulting in achieving smaller bending radii. The bending pass rate of curved components fabricated from the middle part of bamboo strips was higher compared with that of root and top part of bamboo strips, and the minimum bending radius of the middle part of bamboo strips was in the range of 30 mm < R ≤ 60 mm when they were bent under Type Ⅱ mode. The bending stability of curved components was negatively correlated with fiber volume fraction of bamboo strips, and the middle bamboo strip curved components with the highest fiber volume fraction exhibited the largest springback angle.
      Conclusion Bamboo strips from different parts of bamboo culm exhibit significant asymmetric bending behavior under radial bending loads. When fabricating bamboo strip curved components, bamboo strips from different parts of bamboo culms and bending modes can be selected according to the desired degree of bending, in which the use of bamboo strips in the middle of bamboo culms under Type Ⅱ mode can effectively produce curved components with higher degree of curvature.

       

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