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    微波加热中木材内部温度场的电磁−热耦合模拟

    Electromagnetic-thermal coupled modeling of internal temperature field in wood during microwave heating

    • 摘要:
      目的 微波加热在木材加工中已显现高效优势,但微波场强分布如何影响木材内部温度变化尚不清晰。本研究拟采用数值模拟,探究微波场分布对木材内部温度场的作用规律。
      方法 基于电磁场和传热场耦合理论构建三维有限元模型,模拟不同微波功率(3.6、4.5、5.4 kW)作用下腔体电场分布特征及木材内部温度场演化规律。通过试验验证模型准确性,并采用均方根误差(RMSE)量化评估仿真精度。
      结果 微波加热30 s内木材次外层与中心层温度的仿真结果和试验结果一致,两者的RMSE值随微波功率的增大而增大,次外层和中心层的RMSE值最大分别为8.1和8.8 ℃,表明该仿真模型准确性较高。在木材微波加热过程中,不同波导输入的微波因干涉叠加形成高、低能区域,腔壁的反射波进一步干涉强化或削弱电场,最终形成驻波效应,导致电场强度呈现空间非均匀分布。高、低能区域电磁能−热能转化效率的差异,导致木材升温速率呈现差别,表明微波场强分布模式能直接调控木材内部温度变化规律。当微波功率增大时,电场分布模式保持不变,但最大电场强度显著增强(p = 0.011),木材的升温速率随之加快,表面与内部温差增大。
      结论 建立的三维有限元模型可以对微波腔体中电场的强度和分布特征,以及木材的温度变化进行准确预测。本研究阐明的微波加热木材过程中电磁−热耦合机制,能够为优化木材微波加热工艺提供理论依据。

       

      Abstract:
      Objective Microwave heating technology has shown great potential in wood processing due to its high efficiency. However, the relationship between distribution of microwave electric field and evolution of temperature within wood remains unclear. To address this issue, this study investigated the influence of microwave field distribution on internal temperature field in wood using numerical simulation.
      Method A three-dimensional finite element model was established based on coupled electromagnetic and heat transfer theory. The model was used to simulate the electric field distribution within the microwave cavity and the temperature evolution inside wood under different microwave power levels (3.6, 4.5, and 5.4 kW). The accuracy of model was validated experimentally, with the simulation precision quantitatively evaluated using root mean square error (RMSE).
      Result During the 30 second microwave heating process, the simulated temperature changes in the sub-surface and core layers of the wood agreed well with experimental measurements. The RMSE between simulation and experimental results increased with higher microwave power, reaching maximum values of 8.1 and 8.8 ℃ for the sub-surface and core layers, respectively, indicating high model accuracy. Microwave energy from different waveguides interfered and superimposed within the cavity, forming high- and low-energy zones. Reflections from the cavity walls further enhanced or weakened the electric field through interference, ultimately resulting in a standing wave effect and a spatially non-uniform electric field distribution. The difference in electromagnetic-to-thermal energy conversion efficiency between high- and low-energy zones led to varying heating rates within the wood. It demonstrates that the microwave field distribution directly governs the internal temperature evolution. Although the electric field distribution pattern remained consistent across power levels, higher microwave power significantly increased the maximum electric field intensity (p = 0.011). This accelerates the heating rate and enlarging the temperature difference between the surface and interior of the wood.
      Conclusion This three-dimensional finite element model accurately predicts the electric field distribution and thermal response in wood under microwave heating. This study clarifies the electromagnetic-thermal coupling mechanism, providing a theoretical basis for optimizing wood microwave heating.

       

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