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    单板层积材的三维光学检测及其托盘的有限元仿真分析

    Three-dimensional optical deformation measurement of laminated veneer lumber and the finite element simulation analysis of the pallets

    • 摘要:
      目的单板层积材应用广泛,但其性能测试多采用破坏性实验方法,存在检测效率低且会造成资源浪费的不足。本研究对一种新型层积板材及其制得的托盘进行无损检测,旨在为木质层积材及制品性能的高效、精确检测提供理论参考和技术支撑。
      方法将三维光学检测法与有限元仿真分析相结合,首先采用数字散斑法测量并计算获得新型层积板材的弹性常数(包括弹性模量,泊松比,剪切模量);然后导入有限元仿真分析中,分别选取layer单元和solid 185单元对板材模型进行网格划分和静力模拟,优化其仿真模拟参数;参照国际标准ISO 8611—2011 对新型层积板材托盘性能进行检测,利用Solidworks建立及装配托盘模型,在ANSYS workbench软件中对托盘整体结构进行整体抗压、底板抗压、面板抗压和角跌落等仿真模拟,并与实验测试结果进行对比分析。
      结果三维光学法获得的弹性参数可以应用于新型层积板材及其制品的有限元仿真分析中,ANSYS有限元仿真结果可靠;将新型层积材作为整体结构,选用solid 185单元的仿真模拟结果与实际测试情况最为接近;新型层积材托盘静力仿真分析中托盘的最大变形与实验结果相近,4种工况仿真分析结果与实测结果相同。
      结论三维光学检测法结合有限元仿真分析可以对木质层积材及其制品的受力、变形和破坏情况进行无损检测,可达到高效和节能的目的。

       

      Abstract:
      ObjectiveThe laminated veneer lumber has been widely used, but its mechanical properties were mostly conducted using destructive methods, which possesses drawbacks like low efficiency and wasting of resources. In this study, a new laminated veneer lumber (NLVL) and the NLVL-made pallets were nondestructively tested, aiming at providing theoretical reference and technical support for detecting the properties of the laminated veneer lumber and its products efficiently and accurately.
      MethodThe three-dimensional optical deformation measurement with the finite element analysis method was combined, the elastic constants of the NLVL were firstly measured and calculated by three-dimensional optical deformation test, including the elastic modulus, poisson’s ratio, shear modulus, which were used as basic parameters for the static simulation. The layer element and solid 185 element were selected respectively for mesh generation and static simulation of the laminated wood model, and the simulation parameters were optimized. The performance of the NLVL-made pallets was tested according to the international standard ISO 8611−2011. The pallet model was built and assembled using Solidworks, and the overall structure of the pallet was simulated under four working conditions including pressure resistance, bottom runner, surface strength and corner drop in ANSYS workbench software, and the simulation results were compared with the experimental test results.
      ResultThe study showed that the data gained from three-dimensional optical deformation measurement can be used as parameters in the finite element simulation analysis of the NLVL and its products, the simulation results were close to that of the experimental test. The results were mostly matched when the NLVL was considered as unit and the solid 185 was selected during the simulating analyses. In the static simulation analysis of the NLVL-made pallets, the maximum deformation of the tray was close to the experimental results. The simulation results of the four working conditions were the same as the measured results
      ConclusionThis nondestructive method which combined the three-dimensional optical with finite element simulation can be used to analyze the stress, deformation and failure of wooden laminates and their products, therefore, it is possible to achieve the goal of energy saving and high efficiency.

       

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