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    30 mm厚斜叶桉锯材常规间歇干燥基准

    An intermittent conventional drying schedule for 30 mm-thick Eucalyptus obliqua lumbers

    • 摘要:
        目的  产自澳大利亚的斜叶桉木材渗透性极低,常规干燥过程中极易开裂、皱缩,难以保证质量。本研究在常规干燥工艺中引入间歇处理,制定常规间歇干燥基准,缩短斜叶桉锯材干燥时间的同时提升其干燥质量。
        方法  采用100 ℃试验法测定斜叶桉木材干燥缺陷等级,拟定干燥初终期条件。结合Keylwerth研究,用图表法得到初步常规干燥基准,干燥30 mm厚斜叶桉锯材。根据干燥初期锯材表面的皱缩程度,设置间歇处理,修订原基准。依据GB/T 6491—2012《锯材干燥质量》,从含水率梯度、弯曲、开裂程度、皱缩等方面评价锯材干燥质量。
        结果  本研究中斜叶桉试件平均基本密度为(558 ± 21) kg/m3。综合弦切和径切试件测得的缺陷等级,评定斜叶桉木材干燥缺陷等级为初期开裂4级,内裂5级和截面变形5级。据此拟定30 mm厚斜叶桉锯材常规干燥基准的初始温度为46 ℃,初期干湿球温差为1.5 ℃,后期最高温度为67 ℃。干燥过程中试件平均含水率为37.7%、34.4%和24.4%时,观察到严重皱缩,做了3次间歇处理,处理时长分别为16、8和8 h。试件从61.0%的平均初含水率干燥到10.8%的终含水率,共耗时20 d,平均干燥速率为0.10%/h。试件厚度方向含水率偏差为0.70%,可见干燥缺陷指标中顺弯、翘弯、扭曲、纵裂、内裂均达到一级标准,但试件横弯和皱缩较严重,仅能达到三级标准。
        结论  100 ℃试验法表明:由皱缩导致的截面变形为斜叶桉木材最为严重的干燥缺陷,且径切板的皱缩程度要大于弦切板。在依据100 ℃试验制定的初步干燥基准中加入间歇处理,能够较为有效地缓解和抑制皱缩。本研究中干燥的30 mm厚斜叶桉锯材仍然存在少量皱缩,未达到GB/T 6491—2012中锯材干燥质量二级指标。但是,干燥时间比传统的大气干燥 + 常规干燥的联合干燥方式减少约90%,且干燥质量有所提高。本研究推荐的常规间歇干燥基准可为斜叶桉锯材的实际应用提供科学依据。

       

      Abstract:
        Objective  The Eucalyptus obliqua wood from Australia has extremely low permeability and is extremely prone to crack and shrink in the conventional drying process, and it is difficult to ensure the quality. In this study, the intermittent treatment was introduced into the conventional kiln drying process, and an intermittent conventional drying schedule was established, which shortened the drying time of E. obliqua lumbers and improved the drying quality as well.
        Method  The drying characteristics and possible drying defects were obtained by the 100 ℃-test method proposed by Tarazawa. Combined with Keylwerth’s chart method, the preliminary drying schedule for 30 mm thick E. obliqua lumbers was proposed. Intermittent treatments were applied based on the extent of collapse observed on the sample surface at the early stage of drying. The final drying quality of lumber samples was evaluated according to GB/T 6491−2012 “Drying Quality of Lumbers” from the aspect of moisture content gradient, degree of bending, checking and collapse.
        Result  The average basic density of E. obliqua samples in this study was (558 ± 21) kg/m3. Based on the defect grades from the flatsawn and quartersawn 100 ℃-test samples, the final defect grade of E. obliqua wood was evaluated as “Grade-4” for the initial checking, “Grade-5” for the internal checking and “Grade-5” for the cross-section deformation. The initial temperature of the conventional drying schedule for 30 mm thick E. obliqua lumber was set at 46 ℃ with the wet-bulb depression of 1.5 ℃, and the final maximum temperature was set at 67 ℃. During the drying process, severe collapse was observed when the average moisture content of the specimens was 37.7%, 34.4% and 24.4%, and three batches of intermittent treatments were followed with the treatment time of 16, 8 and 8 h, respectively. The specimens were dried from an average initial moisture content of 61.0% to a final one of 10.8% in a total of 20 d, with an average drying rate of 0.10%/h. The moisture content deviation in the thickness direction of the specimen was 0.70%. Most drying defects such as spring, bow, twisting, surface and internal checks of the specimens met the first-class standard, but cupping and collapse of the specimen were more serious, only meeting Grade-3 standard.
        Conclusion  The 100 ℃-test shows that the cross-section deformation caused by collapse is the most serious drying defect of E. obliqua woods, and the collapse extent of the quartersawn samples is greater than that of the flatsawn samples. Adding intermittent treatments to the preliminary conventional drying schedule based on the 100 ℃-test could effectively alleviate and prevent further collapse development effectively. A small amount of collapse still occurs on the 30 mm-thick E. obliqua specimens dried in this study, therefore not meeting the Grade-2 drying quality in GB/T 6491−2012, which is usually required by most enterprises in China. However, the drying time was reduced approximately 90% compared with that of the traditional combined air and conventional kiln drying method, and the drying quality was improved. The intermittent drying schedule recommended in this study can provide insights into the actual drying of E. obliqua woods in the industry.

       

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