• Scopus
  • Chinese Science Citation Database (CSCD)
  • A Guide to the Core Journal of China
  • CSTPCD
  • F5000 Frontrunner
  • RCCSE
Advanced search
DE Xue-hong, YU Guo-sheng, CHEN Zhong-jia, GUO Wen-bin. Prediction of wear about ring die of plunger biomass briquetting machine[J]. Journal of Beijing Forestry University, 2015, 37(6): 112-119. DOI: 10.13332/j.1000-1522.20140410
Citation: DE Xue-hong, YU Guo-sheng, CHEN Zhong-jia, GUO Wen-bin. Prediction of wear about ring die of plunger biomass briquetting machine[J]. Journal of Beijing Forestry University, 2015, 37(6): 112-119. DOI: 10.13332/j.1000-1522.20140410

Prediction of wear about ring die of plunger biomass briquetting machine

More Information
  • Received Date: November 05, 2014
  • This study was designed to explore wear characteristics and to predict the wear degree of biomass ring plunger molding machine. Fractal theory and wear mechanism were applied to establish model predicting ring mold die wear. Model-based die wear prediction and analysis were verified experimentally. The results showed that the main wear part of ring mold took place at the inner die wall of the latest designed ring mold plunger. Critical asperity contact surface area ac was dependent on the surface topography and material properties. We validated the established die wear prediction equation taking into account the material and the physical characteristics of the ring mold, and examined the relationship between the average wear rate and several typical parameters. The average wear rate increased with the increase of fractal parameters, molding pressure and equivalent forming speed. Among the two typical ring mold materials and two typical biomass materials, 42CrMo/straw had the lowest average wear rate while 45 steel/wood had the highest average wear rate.
  • [1]
    张百良,王吉庆,徐桂转,等.中国生物能源利用的思考[J].农业工程学报,2009,25(9):226-231.
    [1]
    ZHANG B L,WANG J Q,XU G Z, et al. Thinking about bio-energy utilization in China [J]. Transactions of the CSAE,2009,25(9):226-231.
    [2]
    闫文刚,俞国胜,张海鹰,等.含水率对草坪草常温开模成型的影响[J].农业工程学报,2011,27 (增刊1):162-165.
    [2]
    YAN W G, YU G S, ZHANG H Y, et al. Effects of moisture content on turfgrass forming at room-temperature [J]. Transactions of the CSAE, 2011, 27 (Suppl.1):162-165.
    [3]
    ZHOU Z R, WU W L. Status quo and prospects of biomass energy[J]. Transactions of the CSAE, 2005,21(12):12-15.
    [3]
    JIANG Y. Study on the formation conditions of biomass pellet[J]. Renewable Energy,2006,5:16-18.
    [4]
    SHENG K C, WU J. Review on physical properties and forming mechanisms of biomass briquettes[J]. Transactions of the CSAE, 2004, 20(2):242-245.
    [4]
    YUMAK H,UCAR T,SEYIDBEKIROGLU N. Briquetting soda weed (Salsola tragus) to be used as a rural fuel source[J]. Biomass and Bioenergy,2010,34(5):630-636.
    [5]
    YU G S,HOU M. Development status and trend of biomass briquettes processing equipment[J]. Forestry Machinery Woodworking Equipment, 2009 (2):4-8.
    [5]
    KALIYAN N,MOREY R V. Factors affecting strength and durability of densified biomass products[J]. Biosystems Engineering, 2009,33(3):337-359.
    [6]
    周中仁,吴文良.生物质能研究现状及展望[J].农业工程学报,2005,21(12):12-15.
    [6]
    SONG X W, YU G S, JIANG C L, et al. Parameter research of biomass shaping with open lineal mold in natural temperature[J]. Heilongjiang Agricultural Sciences, 2011(11):36-38.
    [7]
    DU H G, DONG Y P, WANG H, et al. Analysis of friction heat formed in biomass cold briquetting mold[J]. Transactions of the CSAE,2011,27(9):58-62.
    [7]
    盛奎川,吴杰.生物质成型燃料的物理品质和成型机理的研究进展[J].农业工程学报,2004,20(2):242-245.
    [8]
    KONG X H. Experimental study and numerical simulation on circular mould wear of biomass briquetting[D]. Harbin: Northeast Forestry University, 2010: 15-17
    [8]
    YANG Y B, SHARIFI V N, SWITHENBANK J, et al. Combustion of a single particle of biomass[J]. Energy Fuels,2008,22:306-316
    [9]
    MANI S, TABI L G, SOKHANSANJ S. Effects of compressive force, particle size and moisture content on mechanical properties of biomass pellets from grasses[J]. Biomass and Bioenergy, 2006,30(7): 648-654.
    [9]
    DE X H, YU G S, ZHAI X M, et al. Key technology of briquetting molding for inner gearing biomass ring[J]. Journal of Beijing Forestry University, 2013, 35( 5) 128-132.
    [10]
    俞国胜, 侯孟. 生物质成型燃料加工装备发展现状及趋势[J]. 林业机械与木工设备, 2009(2):4-8.
    [10]
    HUO L L, TIAN Y S, MENG H B, et al. Mechanism study on surface morphology of biomass pellet [J]. Transactions of the CSAE, 2011, 27(Suppl.1):21-25.
    [11]
    宋晓文,俞国胜,姜晨龙,等.生物质常温开模压缩成型直筒参数的研究[J].黑龙江农业科学,2011(11):36-38.
    [11]
    WEN S Z. Principles of tribology [M]. Beijing:Tsinghua University Press, 1990: 296.
    [12]
    GE S R, ZHU H . Tribology of fractal[M]. Beijing:China Machine Press, 2005.
    [12]
    杜红光,董玉平,王慧,等.生物质冷压成型模具摩擦热分析[J].农业工程学报,2011,27(9):58-62.
    [13]
    孔雪辉.生物质固化成型环模磨损实验研究及数值模拟[D].哈尔滨:东北林业大学,2010: 15-17
    [13]
    ZHUO J W, WEI Y S, QIN J, et al. The application of MATLAB in mathematical modeling[M]. Beijing:Beijing University of Aeronautics and Astronautics Press, 2013.
    [14]
    The organizing committee of handbook of mechanical engineering. Mechanical design: basic volume[M]. Beijing:China Machine Press, 1996.
    [14]
    德雪红,俞国胜,翟晓敏,等.内啮合式生物质环模成型模具的关键技术[J].北京林业大学学报,2013,35(5):128-132.
    [15]
    YI W M, GUO C , YAO B G. Measurement methods of heat conduct coefficient of biomass[J]. Transactions of the CSAE, 1996, 12(3): 38-41.
    [15]
    霍丽丽,田宜水,孟海波,等. 生物质颗粒燃料微观成型机理[J].农业工程学报,2011,27(增刊1):21-25.
    [16]
    ZHOU M X. Theoretical derivation on wood thermal diffusivity in radial direction[J]. Drying Technology and Equipment, 2010, 8(6): 271-276.
    [16]
    MEAKIN P. Fractal, scaling and growth far from equilibrium[M]. Beijing:Tsinghua University Press, 2000.
    [17]
    温诗铸.摩擦学原理[M].北京:清华大学出版社,1990.
    [17]
    ZHAO C S . Manual of application of practical mold materials [M]. Beijing:China Machine Press, 2005:1-150.
    [18]
    LUDEMA K C. Mechanism-based modeling of friction and wear[J].Wear, 1996, 200:1-7.
    [19]
    葛世荣,朱华.摩擦学的分形[M].北京:机械工业出版社,2005.
    [20]
    ZHOU G Y, LEU M C, BLACKMORE D. Fractal geometry model for wear prediction[J]. Wear,1993,170:1-14.
    [21]
    HUTCHINGS I M. Tribology:friction and wear of engineering materials[M]. London:Edward Arnold,1992:82-84,142-144.
    [22]
    卓金武,魏永生,秦健,等.MATLAB在数学建模中的应用[M].北京:北京航空航天大学出版社,2013.
    [23]
    机械工程手册组委会编.机械设计:基础卷[M].北京:机械工业出版社,1996.
    [24]
    易维明,郭超,姚宝刚.生物质导热系数的测定方法[J].农业工程学报,1996,12(3):38-41.
    [25]
    周美香.木材径向导温系数的理论推导[J].干燥技术与设备, 2010,8(6):271-276.
    [26]
    赵昌盛.实用模具材料应用手册[M].北京:机械工业出版社,2005:1-150.
  • Related Articles

    [1]Wang Min, Guo Guangyu. Coupling and coordination relationship between urbanization and eco-environment in Shanghai metropolitan area: empirical analysis based on panel data from 2011 to 2020[J]. Journal of Beijing Forestry University, 2024, 46(7): 101-111. DOI: 10.12171/j.1000-1522.20230216
    [2]Gao Yushan, Peng Daoli, Zhang Nan, Yang Penghui, Yang Cancan, Chen Mingjie, Chen Jian. Remote sensing classification of stand type coupled with time series features[J]. Journal of Beijing Forestry University, 2024, 46(1): 68-81. DOI: 10.12171/j.1000-1522.20230093
    [3]He Zhongsheng, Gu Xinguang, Jiang Lan, Xu Daowei, Liu Jinfu, Li Wenzhou, Chen Wenwei. Characteristics and its influencing factors of forest soil dominant bacterial community in different elevations on the southern slope of Daiyun Mountain, Fujian Province of eastern China[J]. Journal of Beijing Forestry University, 2022, 44(7): 107-116. DOI: 10.12171/j.1000-1522.20200278
    [4]Xiao Ling, Jiang Qun’ou, Wang Meilin, Lü Kexin. Coupling coordination and prediction analysis of ecological infrastructure, habitat quality and industrial development in the Beijing-Tianjin-Hebei region of northern China[J]. Journal of Beijing Forestry University, 2021, 43(3): 96-105. DOI: 10.12171/j.1000-1522.20200346
    [5]Lian Yuzhen, Cao Lihua, Liu Heman, Yang Hong. Spatial distribution characteristics at small scale of soil organic carbon in topsoil of the west slope in Sejila Mountain, western China[J]. Journal of Beijing Forestry University, 2020, 42(9): 70-79. DOI: 10.12171/j.1000-1522.20190481
    [6]ZHOU Yun-yan, CHEN Jian-ping, YANG Qian, WANG Xiao-mei. In situ measurement of mechanical effect of plant root systems on soil reinforcement and slope protection[J]. Journal of Beijing Forestry University, 2010, 32(6): 66-70.
    [7]ZHANG Zhen-ming, YU Xin-xiao, XU Juan, GAN Jing, WANG Xiao-ping, LI Jin-hai. Spatial variability and prediction of soil available nitrogen of different vegetation types.[J]. Journal of Beijing Forestry University, 2009, 31(5): 12-18.
    [8]FENG Chao-yang, , L Shi-hai, GAO Ji-xi, LIU Shang-hua, LIN Dong. Soil respiration characteristics of different vegetation types in the mountain areas of north China.[J]. Journal of Beijing Forestry University, 2008, 30(2): 20-26.
    [9]XU Chuang-jun, YANG Hong-wei, YANG Li-zhong, ZHANG Jian-qiang. Effectiveness of pretreated rice straw ameliorating soil in eco-engineering for rock slope protection[J]. Journal of Beijing Forestry University, 2008, 30(1): 154-157.
    [10]LI Shao-cai, SUN Hai-long, YANG Zhi-rong, HE Lei, CUI Bao-shan. Effect of grass sowing by spraying for rock slope protection on anti-erosion[J]. Journal of Beijing Forestry University, 2006, 28(1): 43-47.
  • Cited by

    Periodical cited type(9)

    1. 范越,王鹏,王静怡,郭庆启. 基于大数据统计分析松多酚的研究现状和热点展望. 食品工业科技. 2023(24): 34-42 .
    2. 刘梦楠,李晓庆,周军,姚桢,彭茜,李斌,刘卫. 酚醛树脂基铝电解用炭素材料的静态浸润过程. 有色金属(冶炼部分). 2022(04): 49-56 .
    3. 马妮,刘慧燕,方海田,胡海明,辛世华,杨小萍,刘洪涛. 红枣多酚提取工艺优化、成分及抗氧化活性分析. 食品工业科技. 2022(16): 246-254 .
    4. 任维维,吴烨婷,梁宗瑶,李珉梦,魏园园,段旭昌. 青柿子提取物的抗氧化、抑菌、抑癌活性研究. 中国食品学报. 2021(11): 29-38 .
    5. 贡小辉,朱益灵,魏渊,孔令东,韩邦兴,欧阳臻. 石斛甲醇提取物HPLC-MS分析及4种多酚测定. 中成药. 2020(05): 1223-1228 .
    6. 蔡铭,陈思,骆少磊,杨开,孙培龙. 膜分离与醇沉技术纯化猴头菇粗多糖的比较. 食品科学. 2019(09): 83-90 .
    7. 绰尔鹏,赵玉红. 热风干燥温度对老山芹品质的影响. 现代食品科技. 2019(07): 127-136 .
    8. 王晓梅,张忠山,吴酬飞,张立钦. 马尾松松针多酚的提取及其抗氧化活性. 湖州师范学院学报. 2018(04): 30-34 .
    9. 王菲儿,杨跃军,徐剑,巫岳,蔡剑峰,傅青,郑向炜,刘源才,金郁. 板栗壳棕色素的抗氧化活性及其活性成分的分离、鉴定. 食品工业科技. 2018(24): 86-91+96 .

    Other cited types(20)

Catalog

    Article views (1860) PDF downloads (22) Cited by(29)

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return